Turkish machine tool builders offer the full spectrum of milling machinery from entry-level educational VMCs for technical schools through production-grade 3-axis VMCs, high-volume HMCs with pallet changers, precision 5-axis trunnion-table simultaneous machines, heavy double-column gantry and moving-portal mills, high-speed mold VMCs with 24000-40000 RPM electrospindles, titanium-capable high-feed roughing VMCs, Swiss-class tool-room mills, and multi-tasking turn-mill machining centers.
Vertical Machining Center (VMC) - 3-Axis BT40 Fanuc Siemens Standard
Workhorse 3-axis vertical machining centers with travels ranging from compact 600x400x500 mm tool-room class to production-grade 1600x800x800 mm. Manufactured by Ermaksan, Durma, Tezmaksan, Arisan, Arisa, Stile Makine and Akkurt CNC on Meehanite GG30 ribbed cast iron beds with hand-scraped box-ways in Z-axis and Taiwan Hiwin HG45/HG55 linear guideways in X-Y. BT40 / CAT40 / DIN 69871 spindle taper (8000-12000 RPM belt-drive or 10000-15000 RPM direct-drive), 24-tool or 30-tool umbrella ATC, Siemens SINUMERIK 828D ShopMill / Fanuc 0iMF Plus CNC, 24 bit absolute servo encoders on all axes, rigid tapping, high-speed cutting HSC package, linear scales optional. Positioning accuracy per VDI/DGQ 3441: 6-8 micron, repeatability 4-5 micron. Powered by 15-22 kW spindle motor, X/Y/Z feed drives 2.5-4 kW. 12-month factory warranty, full tele-service support for Germany, UK, Italy, France, Poland, USA, Russia, Egypt, Iran. CE marked, ISO 9001 audited, OEM private-label badging available.
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5-Axis Trunnion Table VMC - Simultaneous Machining Aerospace Mold
High-precision 5-axis simultaneous machining centers with B+C swivel trunnion table (tilt -30/+120 degrees, rotary 360 degrees continuous) or A+C configuration. Trunnion table diameters 320, 500, 630 and 1000 mm built around Taiwan direct-drive torque motors (Fanuc DiS, Siemens 1FW6, Etel), backlash-free dual rack-and-pinion or worm-gear rotary axes with 2-4 arc-second positioning. HSK-A63 or HSK-A100 direct-drive electrospindle 15000-24000 RPM with HSK taper thermal compensation, Renishaw RMP60 / OMP60 tool and workpiece probing, through-spindle coolant 20-70 bar, Blum laser tool setter. Heidenhain TNC 640 or Siemens SINUMERIK 840D sl 5-axis kinematics, TCPM tool center point management, RTCP rotational tool center point, Heidenhain DCM dynamic collision monitoring. Ideal for aerospace turbine blades, impellers, mold-die inserts, medical implants, automotive prototype parts. Manufactured by Ermaksan 5-axis division, Durma Penta, Arisan 5AX, Stile Makine and aerospace-focused Istanbul Pendik specialists serving TAI, TUSAS, Roketsan, Baykar.
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Horizontal Machining Center (HMC) - Pallet Changer Production Grade
Horizontal-spindle machining centers with integrated APC automatic pallet changer (2-pallet standard, 4-6-8 pallet FMS option) for high-volume production parts in automotive, hydraulics, valve bodies, gearboxes and aerospace structural components. Pallet sizes 400x400, 500x500, 630x630 and 800x800 mm with 2-4 tonne loading capacity. BT50 or HSK-A100 horizontal spindle (6000-12000 RPM, 30-60 kW with 2-speed ZF gearbox for heavy steel cutting), 60-120 tool chain magazine with servo-driven front-insert. Two-axis rotary B-axis table (0.001 degree indexing) converts to 4-axis machining. Siemens SINUMERIK 840D sl with SINUMERIK Operate and MDA / ShopMill / ProgramGuide, or Fanuc 31iB-5 with Manual Guide i. Telescopic chip conveyors, 20-70 bar coolant, 100 bar through-spindle option, high-pressure mist collection, totally enclosed guarding CE compliant. Produced by Ermaksan HMC division, Baykal heavy-duty, Durma Pro HMC lines for European Tier-1 automotive, valve and fitting manufacturers.
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Double-Column Bridge-Type Gantry Mill - Heavy Structural Parts
Double-column fixed-bridge gantry-type milling machines with X-axis travel from 3000 to 12000 mm, Y-axis 2000-3500 mm crossrail travel, and Z-axis ram 800-1500 mm stroke. Built for aerospace structural components (wing spars, landing gear bulkheads, Airbus/Boeing subcontract parts), shipyard rudder blades, energy industry turbine casings, wind turbine hubs and large mold-die blocks up to 30 tonne workpiece weight. Manufactured by Akyapak gantry division, Durmazlar DM series, Ermaksan Bridge, Baykal BGM in Bursa-Nilufer with box-shape double-walled column welded structures post-weld stress-relieved and fully machined on dedicated 20-meter planer mills. Twin rack-and-pinion X-axis drive with electronic pre-loading for backlash elimination, ATC 40-60 tool side magazine, BT50 or HSK-A100 spindle 3000-6000 RPM high torque, optional automatic attachment head changer (90-degree right-angle head, 45-degree angular head, universal 2-axis indexing head).
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High-Speed Mold & Die VMC - 24000 RPM Graphite Aluminum Machining
High-speed cutting (HSC) and high-feed machining VMCs optimized for hardened mold steel (up to 62 HRC), graphite electrode machining, aluminum aerospace structurals and plastic injection-mold cavity-core finishing. 24000-40000 RPM direct-drive HSK-E50 / HSK-A63 ceramic-bearing electrospindles (water-cooled, oil-mist lubricated), linear-motor X-Y drives 60-100 m/min rapid traverse and 1.5-2 G acceleration, linear scales Heidenhain LC 200 on all axes for 2-3 micron closed-loop positioning. Fanuc 31iB-5 HSHP or Heidenhain TNC 640 with HSC filter, surface-look-ahead, NURBS interpolation 10000+ blocks/s processing speed. Graphite-dedicated sealed enclosure with HEPA dust-extraction, positive-pressure ways protection. Dedicated 3-axis, 3+2-indexing and full 5-axis HSC configurations. Manufactured by Izmir-based mold specialist partners, Ermaksan HSC and Durma Fox high-speed lines serving European die-cast mold, tire-mold (CIMA, Continental, Bridgestone Turkey), automotive injection-mold and beverage closure (Pet-Tech, Sermak) segments.
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Bed-Type Universal Milling Machine - Heavy Gearbox Ram Type
Traditional bed-type horizontal-and-vertical universal milling machines for heavy-duty cutting of large castings, cast-iron gearbox housings, hydraulic valve bodies, pump impellers and general jobbing-shop work. Bed travel 800-2500 mm X-axis, 300-700 mm Y-axis, 600-1200 mm Z-axis ram. BT50 or ISO 50 horizontal spindle with 4-speed or 8-speed manual gearbox (40-2000 RPM), 30-45 kW spindle motor, auxiliary vertical milling head attachment, swivel-base angular head, horizontal boring facing-head attachment. Full-scraped box ways on all three axes, hand-scraping flatness 0.01 mm/m, positioning by precision feed-screws or ballscrews with preloaded double-nut. Manual or CNC retrofit with Siemens SINUMERIK 808D, Fanuc 0i Mate TD or Mitsubishi M70V entry-level controls. Produced by Akkurt, Tezmaksan conventional division, Konya Universal Makine for Turkish job-shops, repair workshops, vocational schools and price-sensitive African-CIS-Central Asian markets.
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Tool-Room Precision VMC - Jig Boring Class Linear Scale Feedback
Precision tool-room class VMCs for die makers, mold specialists, aerospace first-article prototyping and fixture/jig fabrication. Compact 600x400x400 mm to 1000x550x550 mm travels, hand-scraped box-ways or high-preload linear guideways with damped carriages, symmetrical thermal compensation bridge structure, scraper-in place spindle cartridges 10000-15000 RPM BT40 direct drive. All-axis Heidenhain LC 415 or Fagor L20 linear absolute scales closed-loop with 1-2 micron positioning repeatability and guaranteed VDI/DGQ 3441 Class P1 accuracy. Heidenhain TNC 640 or Mitsubishi M800W CNC, probe cycles (tool length, tool break detection, workpiece orientation and thermal drift), automatic thermal spindle growth compensation, Renishaw NC4 laser tool setter. Produced by Istanbul Pendik precision specialists, Ermaksan Excel tool-room line, and Tezmaksan Accent series targeting European Swiss-class competitor benchmarking against Hermle, Mikron, Fehlmann.
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Turn-Mill Multi-Task Machining Center - Y-Axis Live Tool B-Axis
Multi-tasking turn-mill machining centers combining lathe turning with full milling capability via Y-axis cross-slide, B-axis milling turret head (0.001 degree indexing), 12-24 live-tool stations with driven-tool units BMT55 / VDI40, sub-spindle (counter-spindle) for pick-up and back-working, tailstock or opposed main spindle 46-80 mm bar capacity. Spindle powers 22-37 kW main, 15-22 kW sub, 7.5-11 kW milling head with up to 12000 RPM. Fanuc 31iB-5 T with Manual Guide i multi-path programming, Mazatrol-style Tezmaksan T-CON or Siemens SINUMERIK 840D sl T-Line CNC. Reduces cycle time and setup from 3-5 ops on separate lathe + mill to single-setup complete machining for complex aerospace fittings, medical orthopedic implants, hydraulic manifolds and shaft-with-features turned-milled components. Built by Tezmaksan Multi, Ermaksan M-Turn, Durma TM series.
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Moving-Column Traveling-Column VMC - Long-Bed Aerospace Machining
Moving-column traveling-column vertical milling machines with fixed bed and X-axis traveling column for long-part machining such as aluminum aerospace extrusions, automotive chassis members, railway coach structural profiles, aluminum window-door profiles, and energy-sector pipeline valves. X-axis travel from 3000 to 8000 mm in modular extensions, Y-axis 1000-1500 mm, Z-axis 800-1200 mm. BT50 / HSK-A100 spindle 6000-12000 RPM, 30-45 kW, twin-pinion servo column drive with Siemens 1FT7 or Fanuc DiS direct-drive motor, linear scales across full X-stroke. Optional 2-axis universal milling head or 90-degree right-angle attachment for side and underside machining. Manufactured by Akyapak moving-column series, Baykal Long-Bed TC, Ermaksan TCM for window-profile fabricators (Pimapen-Deceuninck-Firat-Egepen), aluminum extruders (ASAS, Cantas), rail car manufacturers (Durmazlar TURASAS subcontract) and defense-vehicle chassis.
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Portal Moving-Gantry Milling Machine - Full 5-Axis Aerospace Mold
Moving-gantry (moving-portal) 5-axis milling machines where the entire portal bridge traverses along long X-axis rails while the workpiece remains fixed on floor-plate or T-slot bed. X-axis travel 4000-15000 mm, Y-axis crossrail 2500-4500 mm, Z-axis ram 1000-2000 mm stroke, A-axis milling head +/-110 degrees tilt, C-axis 360 degree continuous. Automatic head changer with 90-degree, 45-degree, universal 2-axis, angular horizontal boring and high-speed 24000 RPM HSK-A63 electrospindle heads interchangeable in 30-60 seconds. Positions parts up to 150 tonne. Typical for aerospace composite mold machining, wind-energy hub milling, large press-die finishing, mega-casting automotive Gigapress die machining, shipyard propeller shaft and rudder post milling. Built by Akyapak Mega Gantry, Durmazlar DG series, Ermaksan Bridge 5X in Bursa with post-weld stress-relieved box structures machined on in-house 20-meter planer mills.
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High-Feed Roughing VMC - Aluminum Titanium Aerospace Production
High-feed and high-metal-removal-rate roughing VMCs designed for titanium Ti-6Al-4V (Grade 5) aerospace structural parts, aluminum monolithic airframes (96-98% MRR stock removal from billet), and stainless steel / Inconel 718 mass-production roughing. Heavy twin-column FEM-optimized frame, 40-80 kW BT50 / HSK-A100 geared spindle, 2-speed ZF gearbox, max torque 800-1400 Nm at low RPM, rapid feeds 32-60 m/min with 0.8-1.2 G acceleration, Y-axis roller linear guideways rated 150 kN, through-spindle high-pressure coolant 70-100 bar to overcome chip evacuation at 3000+ cm3/min removal rates. Renishaw in-process probing, Caron MTConnect-OPC UA Industry 4.0 connectivity. Produced by Ermaksan Hyper-Mill, Akyapak AX-R Roughing, Durmazlar Heavy-Cut serving Airbus, Boeing, Bombardier Tier-1 structurals and Turkish TAI / TUSAS Engine high-volume production lines.
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Educational Tool-Room VMC - Vocational Training Entry-Level Mill
Compact entry-level vertical machining centers designed for technical high schools, vocational training centers, CNC operator programs and university engineering departments. Table 600x300 mm, travels 500x350x450 mm, BT30 / BT40 spindle 8000-10000 RPM direct drive, 5.5-7.5 kW spindle motor, 16-tool umbrella ATC, Siemens SINUMERIK 808D Advanced, Fanuc 0i Mate MF or Mitsubishi M70V simplified CNC with easy-to-teach cycle wizards. ISO Code and conversational programming modes, simulation, graphic display of toolpath, USB / Ethernet networking. Full enclosure, Category 4 PL e safety interlocks per EN ISO 13849-1, transparent polycarbonate window EN 12415 impact-rated. Produced by Akkurt Vocational, Konya Education Makine, Tezmaksan Start-Up, Arisan Junior for Turkish MEB technical schools, ISKUR training centers and exported to Egypt, Tunisia, Algeria, Kazakhstan, Uzbekistan, Azerbaijan vocational CNC curriculum programs.
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